engine coolant Hyundai Coupe 2003 Owner's Manual

Page 37 of 310

FEATURES OF YOUR HYUNDAI 1- 29
B280A01A-AAT FUEL GAUGE The needle on the gauge indicates the approxi- mate fuel level in the fuel tank. The fuel capacityis given in Section 9. B290A02A-AAT ENGINE COOLANT TEMPERATURE GAUGE
B270A01A-AATBRAKE PAD WEAR WARNING SOUNDThe front disc brake pads have wear indicators
that should make a high-pitched squealing orscraping noise when new pads are needed. The
sound may come and go or be heard all the time
when the vehicle is moving. It may also be heardwhen the brake pedal is pushed down firmly.
Excessive rotor damage will result if the wornpads are not replaced. See your Hyundai dealerimmediately.
HGK133
HGK132
B260N01GK-AAT
Malfunction Indicator Light (If installed)
This light illuminates when there is a malfunction of an exhaust gas related component, and thesystem is not functioning properly so that theexhaust gas regulation values are not satisfied.This light will also illuminate when the ignition keyis turned to the "ON" position, and will go out afterengine starting. If it illuminates while driving, ordoes not illuminate when the ignition key isturned to the "ON" position, take your car to yournearest authorized Hyundai dealer and have thesystem checked.
B260E01HP-GAT Seat Belt Warning Light (If Installed)
The seat belt warning light blinks for about 6 seconds when the ignition key is turned from the"OFF" position to "ON" or "START".
B260Q01E-GAT
Cruise Indicator (If Installed)
The cruise indicator light in the instrument cluster is illuminated when the cruise control main switchon the end of the barrel is pushed.The indicator light does not illuminate when thecruise control main switch is pushed a secondtime.Information about the use of cruise control isbeginning on page 1-46.indicator stays on, take your car to your autho- rized Hyundai dealer and have the systemchecked. See section 2 for more informationabout the TCS.

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FEATURES OF YOUR HYUNDAI
1- 30 B330A02A-AAT TACHOMETER
HGK131A
The tachometer registers the speed of your en- gine in revolutions per minute (rpm). CAUTION: The engine should not be raced to such aspeed that the needle enters the red zone onthe tachometer face. This can cause severeengine damage and may void your warranty.
WARNING:Never remove the radiator cap when the en-gine is hot. The engine coolant is under pres-sure and could erupt and cause severe burns.Wait until the engine is cool before removingthe radiator cap. The needle on the engine coolant temperature gauge should stay in the normal range. If itmoves across the dial to "H" (Hot), pull over andstop as soon as possible and turn off the engine.Then open the hood and, after the engine hascooled, check the coolant level and the waterpump drive belt. If you suspect cooling systemtrouble, have your cooling system checked by aHyundai dealer as soon as possible. B300A01A-GAT SPEEDOMETER Your Hyundai's speedometer is calibrated in kilometers per hour or miles per hour.
HGK130A
B310B01GK-GAT ODOMETER/TRIP ODOMETER
HGK028A
Function of digital odometer/trip odom- eter
Pushing in the reset switch on the right side of speedometer when the ignition switch is turned"ON" will display the following sequence:
HGK055A
132

Page 107 of 310

DRIVING YOUR HYUNDAI
2- 12 C160G01A-GAT To Keep Locks from FreezingTo keep the locks from freezing, squirt an ap- proved de-icer fluid or glycerine into the keyopening. If a lock is covered with ice, squirt it withan approved de-icing fluid to remove the ice. Ifthe lock is frozen internally, you may be able tothaw it out by using a heated key. Handle theheated key with care to avoid injury. NOTE: The proper temperature for using the immo-bilizer key is from -40°C to 80°C. If you heatthe immobilizer key over 80°C to open thefrozen lock, it may cause damage to thetransponder in its head. C160H01A-AAT Use Approved Anti-Freeze in Window Washer System To keep the water in the window washer system from freezing, add an approved anti-freeze solu-tion in accordance with instructions on the con-tainer. Window washer anti-freeze is availablefrom Hyundai dealers and most auto parts out-lets. Do not use engine coolant or other types ofanti-freeze as these may damage the finish.
C160B01A-GAT Snowy or Icy ConditionsTo drive your vehicle in deep snow, it may be necessary to use snow tires or to install tirechains on your tires. If snow tires are needed, itis necessary to select tires equivalent in size andtype to the original equipment tires. Failure to doso may adversely affect the safety and handlingof your car. Speeding, rapid acceleration, sud-den brake applications, and sharp turns arepotentially very hazardous practices. Duringdeceleration, use engine braking to the fullestextent. Sudden brake applications on snowy oricy roads may cause skids to occur. You need tokeep sufficient distance between the vehicle infront and your vehicle. Also, apply the brakegently. It should be noted that installing tire chainson the tire will provide a greater driving force, butwill not prevent side skids. NOTE: Tire chains are not legal in all provinces.Check province laws before fitting tire chains. C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethyl- ene glycol coolant in the cooling system. It is theonly type of coolant that should be used becauseit helps prevent corrosion in the cooling system,lubricates the water pump and prevents freezing.Be sure to replace or replenish your coolant in
C160D01F-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect the battery and cablesas described in Section 6 (See page 6-18). Thelevel of charge in your battery can be checkedby your Hyundai dealer or a service station. C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during coldweather. See Section 9 for recommendations. Ifyou aren't sure what weight oil you should use,consult your Hyundai dealer. C160F01F-GAT Check Spark Plugs and Ignition Sys- tem Inspect your spark plugs as described in Section 6 (See page 6-8) and replace them if necessary.Also check all ignition wiring and components tobe sure they are not cracked, worn or damagedin any way.
accordance with the maintenance schedule inSection 5. Before winter, have your coolant test-ed to assure that its freezing point is sufficient forthe temperatures anticipated during the winter.

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DRIVING YOUR HYUNDAI 2- 13
C170A01A-AAT HIGHER SPEED MOTORING Pre-Trip Inspections 1. Tires: Adjust the tire inflation pressures to specifica-tion. Low tire inflation pressures will result inoverheating and possible failure of the tires.Avoid using worn or damaged tires which mayresult in reduced traction or tire failure. NOTE: Never exceed the maximum tire inflation pres-sure shown on the tires. 2. Fuel, engine coolant and engine oil: High speed travel consumes more fuel thanurban motoring. Do not forget to check bothengine coolant and engine oil. 3. Drive belt: A loose or damaged drive belt may result inoverheating of the engine. C180A01A-AAT USE OF LIGHTS Check your lights regularly for correct operation and always keep them clean. When driving dur-ing the day in conditions of poor visibility, it ishelpful to drive with headlights on low beam. Thisenables you to be seen as well as to see.
C160I01A-AAT Don't Let Your Parking Brake FreezeUnder some conditions your parking brake can freeze in the engaged position. This is most likelyto happen when there is an accumulation of snowor ice around or near the rear brakes or if thebrakes are wet. If there is a risk the parking brakemay freeze, apply it only temporarily while youput the gear selector lever in "P" (automatic) or infirst or reverse gear (manual transaxle) andblock the rear wheels so the car cannot roll. Thenrelease the parking brake. C160K01A-AAT Carry Emergency Equipment Depending on the severity of the weather where you drive your car, you should carry appropriateemergency equipment. Some of the items youmay want to carry include tire chains, tow strapsor chains, flashlight, emergency flares, sand, ashovel, jumper cables, a window scraper, gloves,ground cloth, coveralls, a blanket, etc.
C160J01A-AAT Don't Let Ice and Snow Accumulate Underneath Under some conditions, snow and ice can build up under the fenders and interfere with the steer-ing. When driving in severe winter conditionswhere this may happen, you should periodicallycheck underneath the car to be sure the move-ment of the front wheels and the steering compo-nents is not obstructed.
C190B01S-AAT Trailer Hitches Select the proper hitch and ball combination, making sure that it's location is compatible withthat of the trailer or vehicle being towed.Use a quality non-equalizing hitch which distrib-utes the tongue load uniformly throughout thechassis. The hitch should be bolted securely to the car and installed by a qualified technician. DO NOTUSE A HITCH DESIGNED FOR TEMPORARYINSTALLATION AND NEVER USE ONE THATATTACHES ONLY TO THE BUMPER.
C190A01A-GAT TRAILER OR VEHICLE TOWINGIf you are considering towing with your car, you should first check with your Province Depart-ment of Motor Vehicles to determine their legalrequirements.Since laws vary from province to province, therequirements for towing trailers, cars, other typesof vehicles, or apparatus may differ. Ask yourHyundai dealer for further details before towing. CAUTION Do not do any towing with your car during itsfirst 2,000 km (1,200 miles) in order to allowthe engine to properly break in. Failure toheed this caution may result in serious en-gine or transaxle damage.

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DRIVING YOUR HYUNDAI
2- 14 2. The total gross vehicle weight with trailer
must not exceed the Gross Vehicle Weight Rating (GVWR) shown on the vehicle iden-tification plate (see page 8-1). The totalgross vehicle weight is the combinedweight of the vehicle, driver, all passen-
gers and their luggage, cargo, hitch, trailertongue load and other optional equip-ment.
3. The front or rear axle weight must not exceed the Gross Axle Weight Rating(GAWR) shown on the vehicle identifica-tion plate (see page 8-1). It is possible thatyour towing package does not exceed theGVWR but exceeds the GAWR. Improper
trailer loading and/or too much luggage inthe trunk can overload the rear axle. Re-distribute the load and check the axleweight again.
SSA2200DGross Axle Weight Gross Vehicle Weight
C190C02Y-GAT Trailer BrakesIf your trailer is equipped with a braking system, make sure it conforms to federal and/or localregulations and that it is properly installed andoperating correctly. NOTE: If you tow a trailer or vehicle, your car willrequire more frequent maintenance due tothe additional load. See "Maintenance UnderSevere Usage Conditions" on page 5-4. CAUTION:
o Never connect a trailer brake system di-
rectly to the vehicle brake system.
o When towing a trailer on steep grades (in excess of 12%) pay close attention to theengine coolant temperature gauge to en-
sure the engine does not overheat. If theneedle of the coolant temperature gauge
moves across the dial towards "H" (HOT),pull over and stop as soon as it is safe todo so, and allow the engine to idle until itcools down. You may proceed once theengine has cooled sufficiently.
C190D01A-GAT Safety Chains Should the hitch connection between your car and the trailer or vehicle you are towing fail, thetrailer or vehicle could wander dangerously acrossother lanes of traffic and ultimately collide with another vehicle. To eliminate this potentially dan-gerous situation, safety chains, attached be-tween your car and the trailer or towed vehicle,are required in most provinces. C190E01GK-GAT Trailer Weight Limit
Tongue load Total trailer weightSSA2200B
Tongue loads can be increased or decreased by redistributing the load in the trailer. This can be
verified by checking the total weight of the loadedtrailer and then checking the load on the tongue. NOTE:
1. Never load the trailer with more weight in the back than in the front. About 60% ofthe trailer load should be in the front halfon the trailer and the remaining 40% in therear.

Page 113 of 310

WHAT TO DO IN AN EMERGENCY
3-2
tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive.When jump starting, wear protective glassesand be careful not to get acid on yourself,your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area withclear water for at least 15 minutes. Thenpromptly obtain medical attention. If you mustbe transported to an emergency facility, con-tinue to apply water to the affected area witha sponge or cloth.
o The gas produced by the battery during the jump-start operation is highly explosive. Donot smoke or allow a spark or open flame inthe vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot determinethat it is a 12-volt battery, do not attempt touse it for the jump start.
o To jump start a car with a discharged battery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching.
2. Turn off all unnecessary lights and acces- sories in both vehicles. 3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.First, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other end ofthe same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the negative(-) post or cable of the booster battery. Thenattach the other end of that cable to a solidmetal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2000rpm.
5. Start the engine in the car with the discharged battery using the normal starting procedure.After the engine starts, leave the jumpercables connected and let the engine run atfast idle or about 2000 rpm for several min-utes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked by yourHyundai dealer. D030A02A-AAT IF THE ENGINE OVERHEATSIf your temperature gauge indicates overheating, you experience a loss of power, or hear loudpinging or knocking, the engine is probably toohot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to be satis-factory, check for engine coolant leaking fromthe radiator, hoses or under the car. (If the airconditioning had been in use, it is normal forcold water to be draining from it when youstop).
WARNING:While the engine is running, keep hair, hands,and clothing away from moving parts such asthe fan and drive belts to prevent injury.

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WHAT TO DO IN AN EMERGENCY 3-3
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine immediately and call the nearest Hyundaidealer for assistance.
WARNING:Do not remove the radiator cap when theengine is hot. This can allow coolant to beblown out of the opening and cause seriousburns.
6. If you cannot find the cause of the overheat- ing, wait until the engine temperature has returned to normal. Then, if the engine cool-ant has been lost, carefully add coolant to thereservoir (page 6-8) to bring the fluid level inthe reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap-pens again, call a Hyundai dealer for assis-tance.
CAUTION:Serious loss of engine coolant indicates thereis a leak in the cooling system and this shouldbe checked as soon as possible by a Hyundaidealer. 2. The spare tire should only be used temporari-
ly and should be returned to the luggagecompartment as soon as the original tire canbe repaired or replaced.
3. Continuous use at speeds of over 80 km/h (50 mph) is not recommended.
4. As the temporary spare tire is specifically designed for your car, it should not be used onany other vehicle.
5. The temporary spare tire should not be used on any other wheels, nor should standardtires, snow tires, wheel covers or trim ringsbe used with the temporary spare wheel. Ifsuch use is attempted, damage to theseitems or other car components may occur.
6. The temporary spare tire pressure should be checked once a month while the tire is stored.
D040A01GK-GAT TEMPORARY SPARE TIREThe following instructions for the temporary spare tire should be observed:
1. Check inflation pressure as soon as practical
after installing the spare tire, and adjust to the specified pressure. The tire pressure shouldbe periodically checked and maintained atthe specified pressure while the tire is stored.
Spare Tire Pressure CAUTION:
o Do not use snow chains with your tempo-
rary spare tire.
o Do not use more than one temporary spare tire at a time.
D040B01A-AAT Handling the Spare Tire
HGK190
Remove the installation bolt to remove the spare tire. To replace the spare tire in its storagecompartment, tighten the bolt firmly with yourfingers until there is no more play in the spare tire.
Tire Size Inflation Pressure T125/70R 16420 kPa (60 psi)

Page 126 of 310

VEHICLE MAINTENANCE REQUIREMENTS 5-1
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule toassure that your warranty remains in effect.Although it is strongly recommended that theybe performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,these procedures may be performed at anyqualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent qualitysuch as engine oil, engine coolant, manual orauto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affectingyour warranty coverage but you should alwaysbe sure these are equivalent to the quality of theoriginal Hyundai parts. Your Service Passportprovides further information about your warran-ty coverage.
5. VEHICLE
MAINTENANCE REQUIREMENTS F010E01A-AAT
Do-It-Yourself Maintenance If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. For more information about doing it your-self, see Section 6.
F010D01A-AAT
General Checks These are the regular checks you should per-
form when you drive your Hyundai or you fill the fuel tank. A list of these items will be found onpage 6-4.
F010A01A-GAT
MAINTENANCE INTERVALS Service Requirements To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures mustbe performed. Although careful design and en-gineering have reduced these to a minimum,those that are required are of the utmost impor-tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further informationabout these warranties.
F010B01A-AAT
Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas: o Specified scheduled procedures o General checkso Do-it-yourself maintenance F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced, keep copies of the service records in your glovebox. This will help ensure that you candocument that the required procedures havebeen performed to keep your warranties ineffect. This is especially important when service is not performed by an authorized Hyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy of this publication may be purchased at your Hyundai dealer's parts department.
F020A02A-GAT
SCHEDULED MAINTENANCE RE- QUIREMENTS Inspection should be performed any time a
malfunction is experienced or suspected. Re- ceipts for all emission control system servicesshould be retained to demonstrate compliance with conditions of the emissions system war- ranty.
For severe usage maintenance requirements,
see page 5-4 of this section.
5

Page 130 of 310

VEHICLE MAINTENANCE REQUIREMENTS 5-5
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN- TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B02A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation andreplace if necessary. Drive belts should bechecked periodically for proper tension andadjusted as necessary.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. Fuel filters should be installed bytrained technicians. F060D01A-AAT
o Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trainedtechnician replace any damaged or leaking partsimmediately.
F060E01A-AAT
o Timing Belt Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler cap The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, andexcessive swelling indicate deterioration. Par-ticular attention should be paid to examiningthose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold. Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such asclamps and couplings, to make sure they aresecure, and that no leaks are present. Hosesshould be replaced immediately if there is anyevidence of deterioration or damage.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
F070B01A-GAT
o Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connectionsfor leakage and damage. Replace any dam-aged parts. F060N02E-GAT
o Valve Clearance Inspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualifiedtechnician should perform the operation.

Page 131 of 310

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E02A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theautomatic transaxle fluid level with the enginerunning and the transaxle in neutral, with theparking brake properly applied. Use DIAMONDATF SP- III or SK ATF SP- III when adding or
changing fluid.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, refer to the Shop Manual.
F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension. Re-place or adjust it if necessary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace anydamaged parts and, if necessary, repack thegrease.
F070C01A-AAT
o Coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.

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